Production Facilities

IGTR, Indore is the state-of-the-art Tool Room, equipped with ultra modern machine tools. It provides quality toolings

• Press Tools / Sheet metal toolings
• Injection/Compression/Blow Moulds
• Jigs/Fixtures and Guages
• Job work of Precision Machining
• Turn Key projects in allied fields of precision manufacturing.

Precision Machining Facilties

• PRICISION JIG BORING MACHINE HAUSER – B3 DRO: Table size 600X380 mm , Max. job wt.-300kg, Movement(X,Y,Z)-400X250X450 (With DRO)
• UNIVERSAL MILLING MACHINE NC DECKEL MAHO DMU 50M: Table size 700x500, max. Job wt. 500 kg. Movement (X,Y,Z)- 500X400X400
• UNIVERSAL MILLING MACHINE MIKRON / WF 3SA(With DRO): Table size 800x460 mm, Movement (X,Y,Z)- 490X490X370 (With DRO)
• PRECISION UNIVERSAL MILLING MACHINE DECKEL/FP4M (With DRO): Table size-800X460 mm, Movement (X,Y.Z)- 500X500X400
• HIGH PRECISION GRINDING MACHINE FOR PROFILE & SURFACE- JUNG/JF 520-1(With DRO): Table size-600X200mm, Movement (X,Y,Z)-600X200X350
• HIGH PRECISION UNIVERSAL CYLINDRICAL GRINDING MACHINE SCHLEIF SA 5/2-U X630 & UX 1000: Max, dia job 275 & 375, Max job length between centre 630 &1000.

CNC Machining Facilties :

• CNC DECKEL MAHO MACHINE-100 V: Table size 1250X800 mm, Max. job wt.- 1200kg, Movement(X,Y,Z)-1000X800X500mm.
• CNC DECKEL MAHO MACHINE-70 V hi- dy: Table size 900X550 mm, Max. job wt.- 800kg, Movement(X,Y,Z)-700X600X500mm.
• CNC DOUBLE COLUMN MACHINE CENTER KAO – MING / KMC2000 SDA: Table size 2000X1250 mm , Movement(X,Y,Z)-2230X1400X700mm, Max Wt. 6000Kg.
• VERTICAL MACHINING CENTER TAKANK MODEL NO. DCM 1422 Table size 2000X1200 mm, Movement(X,Y,Z)-2200X1400X900 mm , Max Wt. 6000Kg.
• HMT CNC HORIZONTAL MACHINING CENTRE HMT 500 M Bed size 500x500 & 32 Tools Hydraulic ATC , Spindle Taper BT -50 with palleting.
• CNC – EDM – SPARK EROSION CHARMILLES / ROBOFORM 50: Table size 750X500 mm , Max. job wt.-1600kg, Movement(X,Y,Z)- 600X400X450mm,with C axis 360 Degree
• CNC – EDM – SPARK EROSION CHARMILLES / ROBOFORM 20: Table size 397X300 mm , Max. job wt.-200kg, Movement(X,Y,Z)- 300X250X250mm,with C axis 360 Degree.
• CNC WIRE CUT MACHINE CHARMILLES EX 400: Table Size: 670x500mm, Max.job wt. 500kg, Movement (X,Y,Z): 400x300x220
• CNC - WIRE CUT EDM MODEL CW 850 - HS: Job size - 1200 X 800 X 400 mm.Movement(X,Y,Z) – 800 X 500 X 400mm.

Heat Treatment Facilities

• The Heat Treatment Shop provides ample facilities to heat treat plain-carbon, alloy, steels and HSS.
• The fluidized-bed-plant, used for providing nitro-carburizing and neutral hardening, Gas carburizing.
• The modern Laboratory provides hardness testing (HV, HRC & HB) including micro-hardness testing.
• Carbon and Sulpher Analysis.
• ELECTRIC CHAMBER FURNACE (NOLZEN) : 400X300X700 / 420X300X700 mm. Temperature Range - 1350 °C/ 1000°C
• FLUIDTHERM MODEL TR 1050.45/60 FLUIDISED BED FURNACE PLANT Dimensions - Ø 450X600 mm DEPTH. Temperature Range - 1050 °C.

Material Testing Facilities

• CARBON SULPHUR ANALYSER (ELTRA)
  Carbon Percentage Up to - 5 %, Sulphur Percentage Up to - 5 %
  ELECTRONIC HARDNESS TESTER (WOLPERT & LEPIPZING HPO 250)
  For Rockwell and Brinnel HardnessMICROSCOPE AND MICRO HARDNESS TESTER - MATSUZAWA METALLURGICALMagnification 200 X

Metrological Facilities

• 3D CO-ORDINATE MEASURING MACHINE CARL ZEISS PRISMO 5 HTG VAST : Table size 700X900X500 mm, Accuracy-1.7+l/350 micron
• TOOL MAKER'S MICROSCOPE CARZEISS : Magnification 1X0.5X Least Count: 1 Micron, Movement (X,Y,Z) 150X150mm
• PRECISION PROFILE PROJECTOR (NIKON) : Effective Dia of Screen – 400 mm, Movement(X,Y) – 50X50 mm, Projection Lenses – 10X, 20X, & 50X
• ELECTRONIC HEIGHT MASTER WITH MICRO COMPUTER AND PRINTER (TESA) : Field of measurement – 900 m

Tool & Mould Trial & Component Production Facilities

• PLASTIC INJECTION MOULDING SHIBAURA MACHINE TX650GS:size of platens: 1450x1350mm, Tie Bar Distance: 1000x900mm, Mould Height Min: 450mm, Max Daylight between plates: 1800mm, Shot Capacity: 7057gms.
• PLASTIC INJECTION MOULDING SHIBAURA MACHINE 2TECH 450T: size of platens: 1200x1200mm, Tie Bar Distance: 830x830mm, Mould Height Min: 450mm, Mould Height Max: 970mm, Max Daylight between plates: 1800mm, Shot Capacity: 1945gms
• PLASTIC INJECTION MOULDING MACHINE EMP – 210 MPCL: Clamping Area - 520 X 420 mm² , Shot Capacity – 514 gm , Mould Height – 200 mm Min. and 600 mm Max.
• BLOW MOULDING MACHINE: Capacity 800-1400 BPH, Mould cavity 2,Raw material PET, Machine type Semi-Automatic, Blowing Pressure (kg.) 25 High Power, Heater Power (Kw) 12000, Neck Diameter 19 mm- 120 mm
• ECCNTRIC PRESS ZEULENRODAPED – 125 T: Pressing force -1250 KN, Ram Stroke – 140 mm,
• HYDRAULIC PRESS DUNEKS – 63 T: Pressing force - 630 KN, Ram Stroke – 224 mm , Height of work space – 410.